THE ORTHOTIC GROUP, ORTHOTIC ENERGY, ORTHOFY
Custom orthotics
Plantar fasciitis, flat feet and overpronation
PRODUCTS AND BRACING
We stock and order the braces, sleeves, compression stockings and custom orthotics our therapists recommend most. Your therapist chooses the right product, sizes it and fits it, and our front desk walks you through insurance.

BRANDS WE WORK WITH
We order from these manufacturers and their Canadian distributors.
POPULAR WITH OUR PATIENTS
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THE ORTHOTIC GROUP, ORTHOTIC ENERGY, ORTHOFY
Plantar fasciitis, flat feet and overpronation
DONJOY
Ankle sprains and instability, for sport and everyday wear
Prices without an asterisk are our clinic prices. *Typical Canadian retail price, for reference only. Price at clinic may vary; your therapist confirms it before ordering.
SHOP BY AREA

Sleeves, hinged and arthritis braces

Sleeves and stirrup braces
Lumbar and SI belts

Wrist and thumb splints

Elbow straps and shoulder supports

Compression stockings, measured to fit

Custom orthotics and shoe fitting
Home pain relief units
Custom orthopaedic braces
Precision-engineered custom orthopaedic braces delivering advanced biomechanical support and therapeutic joint stabilization for optimal mobility and pain relief.
At Vaughan Physiotherapy, we specialize in providing high-quality custom orthopaedic braces designed to enhance your mobility and reduce pain. Our expert team works with leading manufacturers including medi, Bauerfeind and DonJoy to ensure you receive the most effective support for your specific condition.
Custom orthopaedic braces are specialized medical devices designed to provide targeted support and facilitate proper movement. Unlike off-the-shelf options, these braces are precisely crafted to match your unique measurements and body contours, ensuring optimal effectiveness and comfort.
Orthopaedic braces are prescribed by a health professional in order to protect, support and facilitate movement. It is important that these products are carefully matched to an individual's diagnosis and needs to be effective. This can require specific measurements and assessment.
Our custom braces effectively address various conditions, including:
Clinical studies have shown that over 70% of knee osteoarthritis patients experience significant pain reduction and increased activity levels when using custom braces.Barnes CL et al. American Journal of Orthopaedics 2002 Jul; 31(7): 396-401.
Braces are designed to restrict potentially harmful movement and relieve the pain caused by ligamentous knee injuries, osteoarthritis and certain neurological conditions. We also prescribe conservative care management such as corrective exercise and soft tissue therapy. Braces are very effective for low back pain, elbow pain, knee injuries, wrist injuries and more.
Our customization process begins with a thorough evaluation by our healthcare professionals. During this assessment, we:
Once your custom brace is manufactured, you'll return for a professional fitting where we:
Proper fitting is crucial for effective treatment. Poorly fitted braces can lead to:
Your custom brace is designed to support an active lifestyle. Many patients successfully return to activities such as golf, hiking, tennis, gardening and regular exercise routines. The brace can be worn comfortably under most clothing, including athletic wear, allowing you to maintain your regular activities while receiving necessary support.
Custom orthopaedic braces may be covered by your insurance. Our team can:
Please note: most insurance providers require a doctor's prescription or note to process your claim. We recommend checking with your insurance provider about their specific requirements before your appointment.
We stand behind the quality of our products. All braces come with manufacturer warranties, and our team will assist with warranty claims if needed.
Once a brace has been worn, fitted and tested in the clinic, it is a final sale.
Proper care and maintenance will maximize the lifespan and effectiveness of your custom brace.
If you're experiencing joint pain or mobility issues, contact Vaughan Physiotherapy to schedule an assessment. Our specialists will help determine if a custom orthopaedic brace is right for you and develop a comprehensive treatment plan that may include custom bracing solutions, corrective exercises, soft tissue therapy and regular progress monitoring. Take the first step toward improved mobility and reduced pain by scheduling your consultation today.
Lower back braces
Braces are very effective for low back pain. Like all of our bracing, a lumbar support is carefully matched to your diagnosis and needs, measured and fitted by your therapist, and paired with the exercise and hands-on care that help your back recover.
Many of our bracing and splinting services can be covered by healthcare, compensation and insurance plans. Contact us today to find out how our specialists can help ensure your movement is free, and as pain-free as possible.
Custom orthotics and shoes
Personalized insoles designed just for your feet, providing premium comfort and support to help you move through life with ease.
Custom orthotics are specialized medical devices designed to address various foot, lower limb and back problems. Unlike generic insoles, these devices are precisely moulded to your unique foot structure, providing targeted support where you need it most.
Custom orthotics work by supporting balanced weight distribution across your feet and providing efficient shock absorption during walking or running activities. When properly prescribed, they can significantly reduce pain, stabilize joint motion and enhance your overall mobility.
At Vaughan Physiotherapy, we are proud partners with leading orthotic manufacturer Orthotic Energy to ensure you receive the highest quality custom orthotics that make a real difference in your daily life. These devices can be used alone or paired with orthopaedic footwear for maximum effectiveness.
Your health professional may also prescribe custom orthotics for people who have positional concerns with their feet or legs. This can include those with underdeveloped leg and foot muscles. Typically we will recommend a custom orthotic if an off-the-shelf device or other treatments, such as exercises at home, haven't proven effective.
While over-the-counter insoles may provide temporary relief, custom orthotics offer several distinct advantages:
Investing in your foot health is a decision that can significantly impact your daily comfort and long-term mobility. The cost of custom orthotics typically ranges from $400 to $800 CAD, which includes the initial assessment and evaluation, custom casting and manufacturing, professional fitting and adjustments, and follow-up care.
Many insurance plans provide coverage for custom orthotics. Coverage can vary significantly between providers, with some offering full coverage up to a specified maximum, partial coverage (typically 80 to 100%) or annual or bi-annual coverage limits. We recommend checking with your insurance provider for specific coverage details and requirements.
Our specialists begin with a thorough examination including:
We use advanced casting techniques to create an exact mould of your feet, ensuring your orthotics will provide optimal support. This process involves non-weight bearing neutral position moulding, precise foot positioning, professional plaster casting, and detailed measurements and specifications.
Your custom orthotics are crafted using high-quality materials selected specifically for your needs and activities. We ensure a perfect fit through a heat-moulded graphite or plastic foundation, durable, comfortable covering materials, professional fitting and adjustments, and a follow-up assessment for optimal results.
"The manufacture of functional foot orthotics is thus a multi-step process involving detailed and intricate cast correction, orthotic fabrication and application of additional items prescribed by your podiatrist for the treatment of your specific condition."Richard M. Olsen
Consider replacement if you experience visible damage or wear, significant lifestyle changes, recent surgery or weight changes, recurring pain or discomfort, or if your orthotics are more than 2 years old.
At Vaughan Physiotherapy, custom orthotics are just one part of our holistic approach to your health and mobility. Our multidisciplinary team brings together diverse expertise to provide complete care, including Sport Physiotherapists, Vestibular Therapists, Registered Massage Therapists and Chiropractors. Your plan may include custom orthotics paired with therapeutic exercises, soft tissue therapy, balance training with vestibular therapy, sport-specific conditioning and injury prevention, and chiropractic care for optimal alignment. Don't let foot pain or mobility issues hold you back.
Compression garments
Gentle support through therapeutic pressure for better circulation, less discomfort and faster healing.
Compression socks and stockings are specialized garments that work by applying gentle pressure to your legs, helping blood flow back toward your heart more effectively. They're often recommended for people experiencing leg swelling, aching or heaviness due to various conditions. These stockings are most effective when worn consistently throughout your daily activities, though you can remove them when sleeping or lying down.
Compression stockings can help:
You should avoid using compression stockings if you have:
Always consult with your healthcare provider before using compression stockings, especially if you have any medical conditions.
Contact your healthcare provider if you experience numbness in your toes, pain while wearing the stockings, darkening of your toes or persistent discomfort.
At Vaughan Physiotherapy, we offer professional fitting services and carry various brands of medical-grade compression socks and stockings, including:
Professionally assessed and fitted in person, with guidance from our experienced clinical team. We're here to help you find the right compression garments for your needs and ensure they fit properly. Schedule a consultation with one of our specialists, and we'll assess your needs and help you find the most effective solution for your situation.
Book a compression stocking fittingHOW INSURANCE WORKS
Coverage depends on your plan. Our front desk can call your insurer with you before anything is ordered, so you know what they need.
Ask your insurer what they need. Many plans ask for a doctor's note or referral, and some want a written estimate, which we can give you.
We order your product once it is paid for and you have signed our product waiver. Items we have in stock are ready right away.
We email you when it arrives. Your therapist fits it and you get a paid invoice and receipt to send in with your doctor's note.
We do not submit brace claims to insurers, so you send the paperwork to your plan yourself.
If your product is part of a car accident claim, it is billed to your auto insurer instead, so there is no upfront payment.
Custom orthotics include a gait assessment and casting. You get the biomechanics report, proof of manufacturing and paid invoice for your claim.
GOOD TO KNOW
We place your order once your product is paid for and your product waiver is signed.
Once a brace has been worn, fitted and tested in the clinic, it is a final sale. Ask us about insurance before your fitting so there are no surprises.
We email you when your product arrives and book a short fitting with your therapist. If it is still waiting after a month, we send a reminder.
Your therapist measures and sizes you before we order, so it fits the first time.
BOOK A FITTING
Pick the fitting you need. You choose your therapist and your time on our booking page.
Choose an appointment type
Opens our secure Juvonno booking page with your fitting already selected. Pick any available therapist or choose your own on the next screen.
Your therapist will assess you, recommend the right support and help you check your coverage.
Book a fitting